Unit 6 — Refrigeration System Components
Section 2 — Types of Compressors

2.4 — Rotary Compressors

Refrigeration and air conditioning systems use several compressor designs, each suited to different capacity ranges, applications, and operating conditions. This lesson covers the two broad categories — positive displacement and dynamic — and examines the five main types: reciprocating, scroll, rotary, screw, and centrifugal.

2.4.1 — Rotary Compressors

Rotary compressors use rotating motion to compress refrigerant. The most common design in refrigeration is the rolling piston (rotary vane) type, where an eccentric roller on the motor shaft rotates within a cylindrical housing. A spring-loaded vane maintains contact with the roller, dividing the cylinder into suction and compression sides.

Operating Principle

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Rolling Piston Cycle

  • Suction side: the expanding crescent between the roller and cylinder wall creates low pressure, drawing refrigerant in through the suction port
  • Compression side: simultaneously, refrigerant trapped in the decreasing crescent on the opposite side of the vane is compressed and discharged when it reaches the discharge port
  • Each full revolution of the rotor completes one compression cycle; suction and discharge occur continuously in different regions of the cylinder

Characteristics

Capacity Range0.5 to 5 tons (1.76 to 17.6 kW) typically
EfficiencyGood; high volumetric efficiency
SizeVery compact
ApplicationsRoom air conditioners, residential systems, refrigerators, dehumidifiers

Advantages

  • Very compact size
  • Few parts, simple construction
  • High volumetric efficiency
  • Low vibration
  • Cost-effective for small capacities

Disadvantages

  • Limited capacity range
  • Vane wear limits service life
  • Sensitive to liquid flooding
  • Not field-serviceable
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